The fully automated rolling plating line can significantly improve productivity through a fully automated control system, ensuring the stability and efficiency of the production process.
Being able to accurately control the thickness and uniformity of the coating, ensuring good surface quality, uniform coating, and durability, this high-precision production method not only improves production efficiency but also greatly reduces production costs.
By optimizing energy use and adopting filtering and recycling technologies, energy consumption and harmful substance emissions are effectively reduced, in compliance with environmental regulations.
Fully automated design reduces human operational errors, lowers the error rate of operations, and ensures uniform and stable product quality for each batch. In addition, the fully automatic rolling plating line adopts PLC full program control, with high stability, low noise, and easy maintenance.
The fully automatic rolling plating line is suitable for large-scale production of various small parts and can meet the functional and decorative requirements in various electroplating processes. This flexibility enables the production line to adapt to different production needs, improving the diversity and flexibility of production.
1、 Intelligent production, efficient and energy-saving
Continuous operation: Replacing the plated material does not require stopping for cleaning, and process parameters (pre-treatment/electroplating time, etc.) can be freely adjusted. The production line runs continuously without debugging.
Energy saving and consumption reduction: Comprehensive energy saving of 10%+energy saving of 30%+time saving of 50%+water saving of 90%, reducing labor costs by 90%.
2、 Environmentally friendly design reduces losses
Zero cross contamination: The conveyor belt is used for direct cleaning, light emission, and passivation processes, eliminating intermediate containers; The barrel does not detach during the entire process, and the residual material after pouring is less than 0.5%.
Plating solution recovery system: patented water absorption device+liquid tank for feeding trolley, effectively controlling the amount of discharge and ensuring stable quality for long-distance transportation.
3、 Intelligent automation control
The entire process is unmanned: automatic measuring and feeding → electroplating → spin drying → drying → packaging, with 24-hour unmanned operation.
Precise process control: Programmable control of passivation solution contact/air retention time, with real-time adjustable parameters.
4、 Breakthrough in innovative structural performance
Built in anode technology: The zinc anode is integrated into the barrel, allowing the current to directly reach the plated object, resulting in a 40% increase in conductivity efficiency (compared to traditional hole conduction).
Gateless rolling bucket: a specially designed structure eliminates the loss of opening and closing doors, and there are no rolling marks under high current conditions.
5、 Ultra high cost-effectiveness
Cost advantage: The selling price is only 30% of similar products, with a daily production coverage of 5-100 tons, suitable for large, medium, and small factories.
Compact layout: The footprint is reduced by 35% compared to traditional equipment, and the old factory renovation is seamlessly adapted.
added value
Noise level<65dB, operating life over 10 years
Support customized drum specifications and supporting automation solutions
1. Automotive manufacturing: The fully automatic manual electroplating production line can be used for surface treatment of automotive components, such as car wheels, exhaust pipes, engine cylinders, etc.
2. Aerospace: The fully automatic manual electroplating production line can be used in the aerospace field, such as surface treatment of aircraft engine components to improve their corrosion resistance and wear resistance.
3. Electronics industry: Fully automatic manual electroplating production lines can be used in the electronics industry for surface treatment of semiconductor devices, capacitors, resistors, etc.
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